Precise Testing, Reliable Manufacturing
We specialize in one-stop testing and inspection solutions for the precision manufacturing industry. Leveraging high-precision measurement, automated inspection, reliability verification and intelligent quality control technologies, we provide full-lifecycle quality assurance for high-end equipment, precision components and advanced manufacturing sectors. Through standardized, digital and intelligent testing systems, we help enterprises enhance product accuracy, production efficiency and core competitiveness, driving precision manufacturing toward higher precision and reliability.
Automated calibration
Automated calibration improves detection accuracy and stability.
High stability and repeatability
High stability and repeatability ensure consistent and reliable test results.
Digital quality control management
Digital quality control management enables full-process quality traceability.
Measurement Solution Case Study
Focusing on measurement scenarios, we present solutions and application values through practical cases.
Precision Testing for Automotive Gear Quality
High-Precision Equipment Application Case
Challenges
For a high-end automotive component manufacturer producing precision gears for new-energy vehicle transmissions, traditional detection methods showed obvious shortcomings: manual inspection with ordinary calipers was inefficient and had a high miss rate; traditional contact coordinate measuring machines met accuracy requirements but with extremely low efficiency, and they also risked damaging the gear surfaces, leading to an increase in scrap rates. To solve the dual challenges of efficiency and accuracy, the enterprise introduced a customized precision manufacturing testing solution, relying on precision testing equipment to build a full-process quality control system.
Solution
The solution centers on the core of "online detection + offline calibration + data linkage", integrating three types of precision testing equipment for collaborative work. In the online stage, the Renishaw RMP60 machine tool probe is deployed to realize real-time measurement of processing and parameter correction, significantly reducing detection time; in the offline stage, fully automatic optical testing equipment is used to accurately detect subtle defects on gear surfaces and eliminate manual missed detection; in the data linkage stage, SPC (Statistical Process Control) equipment synchronizes and analyzes detection data to build a "processing-detection-optimization" closed loop.
Outcomes
The implementation of the solution has achieved remarkable results: precision testing equipment has greatly improved detection efficiency to match the production line's capacity; the miss rate has approached zero, and the product scrap rate has dropped significantly, with substantially enhanced quality stability; meanwhile, it reduces labor input, lowers costs related to labor, rework and equipment maintenance, realizing triple optimization of quality, efficiency and costs, and guaranteeing the enterprise's market competitiveness.
Precision Testing for Smart Manufacturing
Micro Connector Test Case
Pain Points
An electronic component enterprise produces micro precision connectors with a pin spacing of 0.1mm, which requires high precision. Traditional manual detection is inefficient and has large errors; ordinary 2D measuring instruments cannot meet mass production needs, resulting in a high defect rate, which needs to be solved with the help of precision testing equipment.
Solution
The solution integrates three types of precision testing equipment: online, high-precision visual detection equipment is used to quickly detect pin size and flatness; offline, a laser diameter gauge is used to calibrate precision; data is synchronized through a data acquisition terminal to achieve traceability and process optimization.